Case study: Power Platform

How Vertex streamlined inventory adjustment approvals for a global consumer goods leader

Automating Inventory Accuracy and Approval Workflows with Microsoft Power Platform

Case Study at a Glance

Client

A global consumer goods manufacturing leader managing large-scale inventory operations across multiple plants worldwide.

The Problem

Manual inventory adjustment approvals were time-consuming, error-prone, and lacked transparency. Frequent quantity mismatches between vendor shipments and recorded data, combined with fragmented workflows and limited visibility, caused operational inefficiencies and delayed decisions.

The Solution

Vertex developed a Power Platform–based solution integrating inventory adjustment and mismatch management into a single, unified application. The system automated discrepancy detection, routed approvals based on variance thresholds, and provided real-time alerts, all secured within SharePoint Online.

The Result

  • Approval processing time significantly reduced with automated workflows
  • Improved inventory accuracy and audit compliance
  • Real-time visibility and alerts for quicker issue resolution
  • Scalable and reusable solution deployable across 100+ manufacturing sites
  • Enhanced decision-making through Y–Y Analysis and data-driven insights

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Client Overview

A multinational consumer goods manufacturer managing vast inventories across multiple global plants.

The company required a scalable and secure solution to handle frequent inventory discrepancies, ensure timely approvals, and maintain real-time visibility across operations.

The Challenge

The existing onboarding process was manual, time-consuming, and error-prone.

HR required a dynamic application that could:

Infographic showing 5 inventory management challenges: cumbersome approval workflows, quantity mismatches, manual data entry, limited approval visibility, and high operational costs

Approval processes were inconsistent, with random email approval failures leading to delays and inefficiencies.

Business Impact

Vertex implemented a Power Platform–based solution that eliminated manual bottlenecks and improved accuracy in requisition approvals.

Infographic showing Vertex Power Platform business benefits: reduced approval processing time, improved inventory accuracy, and real-time alerts across global manufacturing sites

 

What We Delivered

  • A managed PowerApps solution with data stored in SharePoint Online
  • Dynamic requisition form for new hire or replacement requests
  • Custom approval workflow with deep links in approval emails, ensuring requests opened directly in PowerApps
  • Three-level approval process, with mandatory manager approval and optional Plant/BU Director approvals
  • Azure AD dynamic groups to manage access and membership seamlessly

Technical Highlights

  • Microsoft PowerApps – Delivered a modern, user-friendly interface for adjustment creation and review
  • Microsoft Authentication – Ensured secure access and data integrity
  • Microsoft Power Automate – Automated approval routing and data transfer
  • Y–Y Analysis Framework – Identified root causes of recurring discrepancies for preventive measures
  • SharePoint Online – Enabled centralized, secure data management

Business Benefits

Infographic showing 6 business benefits of Vertex Power Platform solution: faster approvals, enhanced accuracy, scalable deployment across 100+ sites, improved transparency, cost efficiency, and informed decisions

 

Challenges

  • Smoothly migrating inventory data from SAP to SharePoint
  • Driving adoption across plant teams and ensuring user readiness

Achievements

  • Enhanced system security with robust authentication controls
  • Delivered an intuitive UI, improving user compliance and efficiency
  • Seamlessly connected Power Platform tools for continuous workflow optimization

Unique Value Provided by Vertex

  • Unified Integration: Combined inventory adjustment and mismatch tracking in one platform connected to SAP
  • Customizable & Modular: Built as a scalable PowerApps template deployable across multiple sites
  • Continuous Improvement: Embedded Y–Y Analysis for long-term performance optimization
  • Industry Differentiation: Delivered a future-ready solution exceeding standard automation practices

Client Feedback

“The solution has an intuitive and simple UI that enhances inventory adjustment compliance. It’s easy to use, and the backend ensures a proper audit trail.”
Inventory Adjustment Application Team, Manufacturing Plant (Client)

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