Case study: Power Platform

How Vertex streamlined inventory adjustment approvals for a global consumer goods leader

Automating Inventory Accuracy and Approval Workflows with Microsoft Power Platform

Case Study at a Glance

Client

A global consumer goods manufacturing leader managing large-scale inventory operations across multiple plants worldwide.

The Problem

Manual inventory adjustment approvals were time-consuming, error-prone, and lacked transparency. Frequent quantity mismatches between vendor shipments and recorded data, combined with fragmented workflows and limited visibility, caused operational inefficiencies and delayed decisions.

The Solution

Vertex developed a Power Platform–based solution integrating inventory adjustment and mismatch management into a single, unified application. The system automated discrepancy detection, routed approvals based on variance thresholds, and provided real-time alerts, all secured within SharePoint Online.

The Result

  • Approval processing time significantly reduced with automated workflows
  • Improved inventory accuracy and audit compliance
  • Real-time visibility and alerts for quicker issue resolution
  • Scalable and reusable solution deployable across 100+ manufacturing sites
  • Enhanced decision-making through Y–Y Analysis and data-driven insights

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Client Overview

A multinational consumer goods manufacturer managing vast inventories across multiple global plants. The company required a scalable and secure solution to handle frequent inventory discrepancies, ensure timely approvals, and maintain real-time visibility across operations.

The Challenge

The existing onboarding process was manual, time-consuming, and error-prone. HR required a dynamic application that could:

Approval processes were inconsistent, with random email approval failures leading to delays and inefficiencies.

Business Impact

Vertex implemented a Power Platform–based solution that eliminated manual bottlenecks and improved accuracy in requisition approvals.

 

What We Delivered

  • A managed PowerApps solution with data stored in SharePoint Online
  • Dynamic requisition form for new hire or replacement requests
  • Custom approval workflow with deep links in approval emails, ensuring requests opened directly in PowerApps
  • Three-level approval process, with mandatory manager approval and optional Plant/BU Director approvals
  • Azure AD dynamic groups to manage access and membership seamlessly

Technical Highlights

  • Microsoft PowerApps – Delivered a modern, user-friendly interface for adjustment creation and review
  • Microsoft Authentication – Ensured secure access and data integrity
  • Microsoft Power Automate – Automated approval routing and data transfer
  • Y–Y Analysis Framework – Identified root causes of recurring discrepancies for preventive measures
  • SharePoint Online – Enabled centralized, secure data management

Business Benefits

 

Challenges

  • Smoothly migrating inventory data from SAP to SharePoint
  • Driving adoption across plant teams and ensuring user readiness

Achievements

  • Enhanced system security with robust authentication controls
  • Delivered an intuitive UI improving user compliance and efficiency
  • Seamlessly connected Power Platform tools for continuous workflow optimization

Unique Value Provided by Vertex

  • Unified Integration: Combined inventory adjustment and mismatch tracking in one platform connected to SAP
  • Customizable & Modular: Built as a scalable PowerApps template deployable across multiple sites
  • Continuous Improvement: Embedded Y–Y Analysis for long-term performance optimization
  • Industry Differentiation: Delivered a future-ready solution exceeding standard automation practices

Client Feedback

“The solution has an intuitive and simple UI that enhances inventory adjustment compliance. It’s easy to use, and the backend ensures a proper audit trail.”
Inventory Adjustment Application Team, Manufacturing Plant (Client)

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